Horizontal Induction Hardening Machine
The horizontal induction hardening machine for ball screws is a dedicated heat treatment system designed for long-shaft ball screws. By applying induction hardening technology, it significantly improves surface hardness, wear resistance, and fatigue life, meeting the stringent requirements of precision transmission applications.
This hardening machine is widely used in ball screw processing for machine tool manufacturing, automotive precision transmission systems, aerospace equipment, and other related industries. It is a key heat treatment solution for the production of high-end ball screw components.
Technical Specifications
| Model | ||||
| Workpiece | ||||
| Length | 1000-3000mm | 2000-6000mm | 2000-10000mm | 2000-13000mm |
| Diameter | 10-32/16-63/32-100/50-200/63-240mm | |||
| Input | ||||
| Power | 200-1000 kVA | |||
| Voltage | 3x380V±5%/PE | |||
| Frequency | 50Hz | |||
| Cooling Water | ||||
| Water Flow | 400-1200L/min | |||
| Inlet Pressure | 0.4Mpa<P<0.8Mpa | |||
| Water Temperature | 20℃-30℃ | |||
| Quenching Water | ||||
| Water Flow | 400L-2000L/min | |||
| Inlet Pressure | 0.4Mpa<P<0.6Mpa | |||
| Water Temperature | 20℃-30℃ | |||
| Optional Functions | ||||
| Automatic Loading & Unloading | * | * | * | * |
| Quenching Process | * | * | * | * |
| Tempering Process | * | * | * | * |
| Pyrometer | * | * | * | * |
Key Advantages
- Minimal Deformation: With precise temperature control, deformation-limiting fixtures, and segmented quenching processes, post-quenching bending deformation of the ball screw is effectively minimized, reducing the need for subsequent straightening operations.
- High Efficiency: Induction heating is a non-contact heating method with rapid temperature rise. The short hardening cycle for each ball screw makes the machine suitable for high-volume continuous production, effectively reducing overall manufacturing costs.
- High Adaptability: The hardening machine supports ball screws with different diameters and lead specifications. By replacing the induction coil, multiple product sizes can be processed on the same machine.